Heat-Resistant Industrial & Designer Lighting | Thermal Shock ΔT150°C

Lampwork Borosilicate Glass Lamp Shades

Precision lampwork borosilicate glass shade manufacturer. Thermal shock resistant -20°C to 300°C, 3.3×10⁻⁶/K expansion coefficient. Custom scientific-grade clarity for industrial, lab & outdoor lighting.

Precision Customization Options for Extreme Environment Lighting

Lampwork process description: Different from large-scale blowing, lampwork uses a precision gas-oxygen torch (with temperature precisely controlled to ±20°C) for manual shaping, suitable for small batches (50-2000 pieces), high precision (±0.5mm), and complex structures (internal channels, multi-layer nesting) of borosilicate glass molding.

Form

Sphere, Cylinder, Dome, Conical, Flared

Diameter

Φ30mm – Φ300mm (standard), Φ400mm+ (segmented welding)

Wall Thickness

1.5mm (Lightweight) – 8mm (Explosion-proof)

Neck Configuration

Standard screw, flange edge, ground seal, custom buckle

Surface Finish

Fire polishing (optical grade), frosted diffusion, striped anti-slip, internal prism

Color/Tint

Ultra-white transparency, light blue (standard), amber filter, customized dichroic

Special Features

Vacuum jacket (thermal insulation), internal threads, embedded grounding metal ring, observation window flange

Inspection

100% detection by machine vision, automatic sorting

Signature Lampwork Borosilicate Glass Shade Designs

When your lighting faces thermal cycling, chemical exposure, or impact risk, soda-lime glass fails. Our lampwork borosilicate combines scientific-grade thermal stability with artisan precision for specifications where failure is not an option.

Ultra-Clear Borosilicate Ball

  • Material: Low-iron borosilicate (Fe₂O₃ <0.02%)
  • Transmission: >98% (400-700nm visible), >90% (UV-A)
  • Diameter: Φ50/80/100/150/200mm (sphericity ±0.3mm)
  • Wall: 2-3mm uniform, fire-polished interior/exterior
  • Neck: Ground glass joint (NS 24/29 standard) or custom thread

Industrial Heat Shield

  • Geometry: Hemisphere R75/100/150/200mm
  • Wall Thickness: 4-6mm (impact resistant, IK08 rated)
  • Max Temp: 300°C continuous, 400°C peak (short duration)
  • Special: Optional internal ceramic coating for IR reflection
  • Mounting: Stainless steel flange with silicone gasket interface

Outdoor Weatherproof Globe

  • Diameter: Φ100-300mm
  • Thermal Range: -40°C to +150°C (tested per IEC 60068-2-14)
  • Impact: 5J impact test (equivalent to 500g ball from 1m)
  • Hydrophobic: Optional nano-coating (contact angle >110°), self-cleaning
  • Seal: IP67 rated with compression gasket system

Lampwork Cylinder with Internal Channels

  • Form: Cylinder Φ40-150mm, height 60-300mm
  • Special Features:
    • Internal spiral cooling channel (liquid cooling integration)
    • Vacuum jacket (thermal insulation, condensation prevention)
    • Embedded KF flange (vacuum system connection)
    • Internal thread for lens/filter retention
  • Tolerance: Concentricity ±1mm, end face parallelism <0.1mm

More samples of Lampwork Borosilicate Glass Lamp Shades

Why Borosilicate vs. Standard Glass: The Material Science Advantage

Borosilicate glass (SiO₂ 80.6%, B₂O₃ 13.0%, Al₂O₃ 2.3%) owes its thermal shock resistance to low thermal expansion. When heated, it expands 2.7× less than soda-lime, minimizing stress at material interfaces—critical for sealed fixtures and rapid temperature changes.

Customization Capabilities

6 steps to cooperation

Provide Design Files / Original Concept

Based on your drawings, samples, or ideas, our experienced design team provides professional evaluation and optimization. We support OEM & ODM services, including product structure, logo application, surface treatment, and packaging design.
Step 1

Mold Making & Sample Confirmation

We develop molds in-house according to the approved design. Samples will be produced and submitted for confirmation to ensure accuracy in dimensions, appearance, and functionality before mass production.
Step 2

Custom Packaging Solutions

We offer tailor-made packaging solutions, including inner packaging, cartons, color boxes, labels, and printing, ensuring product protection, brand presentation, and compliance with international shipping standards.
Step 3

Mass Production

With over 6,000㎡ production facilities and skilled workers, we carry out efficient and stable mass production. Strict process control guarantees consistent quality and on-time delivery.
Step 4

Quality Inspection

A complete and scientific quality management system is applied throughout production. Each batch undergoes strict inspection to meet international quality and export requirements.
Step 5

International Delivery

With rich export experience to over 150 countries and regions, we arrange safe and efficient international logistics. We support sea, air, and multimodal transportation to ensure products arrive on time and in perfect condition.
Step 6

Lampwork Borosilicate Technical FAQs

Lampwork uses precision bench-mounted torches for small-batch (50-2000pcs), high-complexity pieces with internal features. Regular blowing is for high-volume simple shapes. Lampwork allows ±0.3mm tolerance vs ±1.0mm for blown, and enables structures like cooling channels impossible in molds.

Yes. Our standard 2-3mm wall handles 150°C continuous surface temp (100W halogen equivalent). For 300W+ industrial halogen, specify 5-6mm wall or our ceramic-coated IR-reflective option, reducing surface temp by 40°C.

Request our “Outdoor Extreme” specification: (1) Wall thickness ≥3mm for impact, (2) Fire-polished surfaces only (no grinding stress concentrators), (3) Optional hydrophobic nano-coating for ice/snow shedding, (4) Thermal cycling test report included.

Ventilation helps but doesn’t eliminate thermal shock from rain on hot fixtures, or cold-start heating. For mission-critical or hard-to-reach installations, borosilicate’s 3.8× thermal shock margin provides insurance against unpredictable conditions.

Yes. We specialize in glass-to-metal seals: Kovar alloy rings for vacuum systems, stainless steel flanges for industrial mounting, or embedded threads. CTE-matched materials prevent seal failure during thermal cycling.

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Technical Validation for Every Shade

Polariscope Stress Test: Each batch is subject to spot inspection, and there are no color difference stripes under polarized light (stress <20nm/cm)
Thermal Shock Testing: The sample did not burst after being cycled 10 times from -20°C to +130°C
Dimensional CMM Report: Three-dimensional measurement of key dimensions, with delivery report attached
Light Transmission Spectroscopy: 280-780nm spectrum ensures that the opalescence/chromaticity meets the standard

8-Step Mouth Blown Glass Lamp Shade Manufacturing Process

The 48-hour annealing is our secret weapon. While others rush 12-hour cycles, we eliminate 99.9% residual stress. Result: your shades won’t crack in Dubai’s heat or Oslo’s freeze, years later.

Glass Rod Selection

Schott/Duran/Pyrex Original bar stock,Diameter 6-40mm, bubble grade VB (Visual Bubble-free)

Torch Preheating

Precise control of gas-oxygen ratio, with a preheating zone temperature of 800-1000°C, prevents thermal shock cracking

Gathering & Shaping

Manual rotation + graphite/carbon tool shaping, real-time visual inspection of wall thickness uniformity + random inspection with calipers

Annealing in Kiln

Maintain at 560°C for 4-12 hours (depending on thickness), with a slow cooling rate of <3°C/h

Cold Working

Diamond cutting/drilling, ultrasonic cleaning to remove grinding debris

Fire Polishing

Remelting the surface with a micro-oxygen flame, achieving an optical grade with a roughness value of Ra<0.2μm

Final Inspection

Optical inspection station (1000lux), bubble/scratch/stress review

Finishing

Sandblasting/acid etching/hand painting/electroplating (optional)

In-House Glass Lamp Shade Factory Overview

Glass Lamp Shade Manufacturing Process at Our Factory

From raw glass selection to precision finishing, we control every step to deliver consistent and high-quality glass lamp shades.

·Professional glass lamp shade manufacturer with full production capabilities
·In-house furnace, molding, annealing and finishing lines
·Suitable for OEM, ODM and project-based glass lamp shade solutions

Our fully integrated glass lamp shade manufacturing process allows us to deliver stable quality, flexible customization, and reliable lead times for global customers.

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Successful clients

Testimonials

A small river named Duden flows by their place and supplies it with the necessary regelialia. It is a paradise

We have been working with Jingxin Glassware for several years, and they have proven to be a very reliable glass lamp shade manufacturer. Their ability to understand our design ideas and turn them into consistent, high-quality products is impressive. From sampling to mass production, communication is always clear and professional. Most importantly, the product quality remains stable across different orders.

Stephen Flores Lighting Brand Owner

Jingxin supported us on multiple hotel lighting projects, supplying customized glass lamp shades for guest rooms and public areas. The products met our expectations in terms of appearance, light diffusion, and durability. Packaging was secure and suitable for long-distance shipping. Their team is responsive, detail-oriented, and experienced in handling project-based orders. We consider Jingxin a long-term partner for hospitality projects.

Marissa Young Hotel Project Supplier

As a trading company, consistency and transparency are extremely important to us. Jingxin provides stable quality, clear production schedules, and honest communication throughout the process. They are flexible with customization, MOQ, and packaging, which helps us better serve our customers. Thanks to their reliable delivery and professional support, we have successfully expanded our glass lamp shade business in multiple markets.

Whitney Romero Trading Company Purchase Manager